Magnetic Assembly
Magnetic assemblies are more than just magnets; they are sophisticated systems designed to focus, shield, or amplify magnetic fields. By integrating Sintered NdFeB with functional materials like steel, stainless steel, or plastics, we create high-efficiency solutions for complex industrial applications.
Why Trust Us with Your Assembly?
Outsourcing magnetic assemblies requires a partner who understands both magnetic physics and mechanical engineering.
Our Expertise Includes: Pot Magnets, Halbach Arrays, Motor Rotors, Magnetic Couplings, and High-Precision Sensor Components.
Applications: From aerospace and automotive sensors to renewable energy and industrial automation, our assemblies provide the “heart” of high-performance machinery.
Technical Consultation & Design Review
Precision Prototyping & Validation
Scalable Mass Production
15 Years of Engineering Excellence: Your Reliable Assembly Partner.
1. Deep Industry Heritage
With 15 years of R&D and manufacturing experience, we bridge the gap between complex magnetic theory and practical production.
2. Full-Spectrum Machining
Our facility is equipped with comprehensive CNC machining, EDM, and precision grinding centers, ensuring every non-magnetic component meets your exact tolerances.
3. Proven Assembly Techniques
We specialize in advanced structural bonding (glueing), mechanical fastening, and over-molding, ensuring your assemblies remain stable even in extreme high-speed or high-temperature environments.
Three Core Advantages of Our Assemblies
Optimized Magnetic Circuit Design
Using FEA (Finite Element Analysis) simulation, we optimize the magnetic field distribution. This often allows us to achieve higher Gauss levels with less material, reducing both weight and cost for our clients.
Superior Durability & Stability
We don't just assemble; we ensure longevity. Our proprietary surface treatments and balancing techniques for rotating assemblies (like rotors) guarantee vibration-free performance and corrosion resistance.
Strict Quality Verification
Every assembly undergoes rigorous testing. Beyond dimensional checks, we perform magnetic flux mapping, pull-force testing, and environmental stress tests (HAST/PCT) to ensure field-ready reliability.
FAQ - Magnetic Assemblies
Why should I buy a complete assembly instead of just the magnets?
Purchasing a complete assembly reduces your assembly risks, lowers inventory costs, and ensures that the magnetic performance is optimized. We take responsibility for the complex bonding and precision alignment, delivering a “plug-and-play” component.
How do you ensure the magnets don't detach during high-speed rotation?
For rotors and high-speed assemblies, we use industrial-grade structural adhesives and mechanical sleeves (such as carbon fiber or stainless steel) combined with specialized surface preparation to ensure maximum bond strength.
Can you work with provided non-magnetic parts?
Absolutely. While we have full machining capabilities, we are happy to work with your supplied housings or shafts, integrating our magnets into your existing supply chain seamlessly.
What tolerances can you achieve for magnetic assemblies?
We typically achieve mechanical tolerances of ±0.05mm, with high-precision grinding reaching ±0.01mm depending on the geometry. Magnetic field consistency is usually maintained within ±2%.