MAGNETIC ASSEMBLIES

Complete Magnetic Assembly Solutions

More than magnets. We design complete magnetic systems around force, fit, environment, assembly and repeatable production.

TECHNICAL SALES SUPPORT

Engineering Value Beyond Individual Magnets

Our technical sales team coordinates magnetic performance, mechanical interfaces, materials and assembly risk before quoting.

Engineering Support

Translate force, flux, temperature and mechanical constraints into a practical assembly specification.

Material Integration

Combine NdFeB, SmCo or ferrite with steel, aluminum, plastic, rubber, adhesives and coatings.

Precision Assembly

Control magnet orientation, air gaps, concentricity, bonding and critical mechanical interfaces.

Cost Optimization

Review the magnetic circuit and component stack to reduce material, machining and assembly cost.

Rapid Prototyping

Validate fit, holding force, torque or sensing output before committing to repeat production.

Traceable Supply

Align inspection records, batch control and packaging with the customer’s sourcing requirements.

PROJECT WORKFLOW

From Components to a Verified Assembly

Clear technical checkpoints reduce uncertainty before repeat production.

  1. 01Magnet Selection
  2. 02Steel Parts
  3. 03Plastic / Rubber
  4. 04Machining
  5. 05Bonding & Assembly
  6. 06Magnetization
  7. 07Full Inspection
  8. 08Protected Packaging
CUSTOMIZATION

Customization & Integration Options

Mechanical, magnetic, process and commercial details are coordinated as one supply plan.

Engineering & Product Options

  • Threaded inserts and fasteners
  • Structural adhesive selection
  • Laser welding or mechanical retention
  • Laser marking and traceability

Production & Delivery Options

  • Injection molding and overmolding
  • Nickel, zinc, epoxy and custom finishes
  • Customer-specific packaging
  • Customer-supplied component integration
APPLICATION & PROJECT THINKING

Application-Focused Assembly Support

Representative engineering patterns illustrate how we structure technical discussions. Final solutions depend on the customer’s actual requirements.

Robotics & Automation

CHALLENGE
Compact magnetic circuit with controlled interfaces
ENGINEERING DIRECTION
Assembly drawing, prototype and repeatable inspection plan

Motors & Rotors

CHALLENGE
High speed, temperature and retention risk
ENGINEERING DIRECTION
Matched segments, bonding process and magnetic verification

Medical & Instruments

CHALLENGE
Clean geometry and consistent magnetic response
ENGINEERING DIRECTION
Material selection, controlled assembly and traceability

Wind & Energy

CHALLENGE
Large geometry and long operating life
ENGINEERING DIRECTION
Multi-piece design, corrosion protection and lot control

Door & Access Systems

CHALLENGE
Holding force, noise and lifecycle requirements
ENGINEERING DIRECTION
Optimized steel circuit and compact mechanical integration

Consumer Products

CHALLENGE
Appearance, handling and scalable cost
ENGINEERING DIRECTION
Coating, fit and packaging optimized for volume supply
FAQ

Common Technical Questions

Practical answers for engineering and procurement teams.

Can you assemble customer-supplied parts?

Yes. We can review customer-supplied steel, plastic, machined or electronic parts and define incoming inspection, assembly responsibility and traceability before production.

Can you perform pull-force testing?

Yes. Pull force, torque, surface field, magnetic moment and other functional checks can be included when the test fixture, surface condition and acceptance method are agreed.

Do you provide DFM support?

Yes. We review tolerances, adhesive gaps, retention, magnetization, coating, inspection access and assembly sequence before sampling.

How do you prevent magnets from detaching?

Retention is selected from operating speed, temperature, vibration and environment. Options include structural adhesive, mechanical capture, overmolding, welding or combined methods.

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